How to Choose a Pocket Spring Mattress Machine

For mattress manufacturers, selecting a suitable pocket spring machine requires considering their own production capacity planning and product positioning. It's also crucial to examine the core performance of the equipment and the manufacturer's strength. If focusing on Yulun Machinery's pocket spring machines, a comprehensive evaluation from the following dimensions can ensure the equipment meets production needs:

Matching your own production and product requirements

Suitable for production scale: If the mattress factory is small to medium-sized, prioritizing cost-effectiveness and ease of operation, Yulun's high-compression, high-speed automatic double-line pocket spring machine is very suitable. Its operation interface and parameters are few, making it easy for beginners to learn. The machine's simple structure and easy maintenance reduce the operational burden on small and medium-sized factories. For large-scale mattress factories pursuing mass production efficiency, the high-speed production characteristics of this model match mass production needs. Furthermore, its few easily damaged parts reduce downtime for parts replacement, ensuring stable production capacity.

Adaptability to Product Specifications and Cost Planning: For mattresses requiring four-quarter reinforcement, Yulun's equipment can produce thick and thin steel wire springs at set intervals without requiring additional equipment changes. For cost control, the high-compression mattress mesh produced by this model offers similar rebound performance to conventional mattress meshes while saving over 20% on steel wire costs. Furthermore, changing spring height does not require replacing the fabric tray, reducing adjustment steps and improving changeover efficiency when mattress manufacturers need to switch production of different spring sizes.

Meeting Environmental and Quality Requirements: Environmentally friendly mattresses are currently a market trend. If mattress manufacturers prioritize environmental protection, they should pay attention to the equipment's bonding technology. While Yulun Machinery's equipment does not explicitly claim to be glue-free, many glue-free or environmentally friendly processes in the industry involve ultrasonic welding and sewing. Inquiries can be made regarding whether their equipment supports these environmentally friendly processes to avoid formaldehyde issues associated with hot melt adhesives, thus complying with environmental regulations in Europe and the United States and expanding into overseas markets.

Verification of Core Equipment Performance Parameters

Precision and Stability: Yulun Machinery's equipment features a patented spring compression structure, preventing vertical or horizontal deformation during spring compression and ensuring consistent spring quality. Mattress manufacturers can conduct on-site testing to check for spring size consistency, packaging flatness, and issues such as loose springs or damaged fabric pockets. Furthermore, its conveyor belt is driven by three motors, making it resistant to stretching over long-term use, further ensuring the stability of spring transport during production and reducing product defects caused by conveyor belt failures.

Core Function Practicality: In addition to basic spring production functions, Yulun equipment's spring orientation function allows mattresses to better conform to human body needs, a significant advantage for manufacturers focusing on comfort mattresses. Simultaneously, its microcomputer control and high-precision mechanical structure accurately control spring forming, meeting the stringent quality requirements of mattress manufacturers.

Assessing Manufacturer Strength and After-Sales Support

Inspecting Manufacturer Technology and Qualifications: Yulun Machinery is a Foshan-based company. Since its establishment in 2013, it has not only won honors such as High-Tech Enterprise and Guangdong Provincial Science and Technology-based SME, but also holds over 100 patent authorizations, demonstrating strong technological R&D capabilities. It has formed a complete system encompassing R&D, production, sales, and service. Mattress manufacturers can conduct on-site inspections of its factory's production scale and R&D laboratory to confirm its ability to continuously provide equipment technical support.

Confirming After-Sales and Service Capabilities: Comprehensive after-sales service is crucial for mattress manufacturers. Inquire about Yulun Machinery's after-sales response speed, such as whether it can promptly dispatch personnel for on-site repairs in case of equipment failure. Also, inquire about whether it provides equipment operation training, as even if the equipment is easy to operate, professional training can reduce initial operational errors. Additionally, inquire about the supply cycle of vulnerable parts to avoid production delays due to parts shortages. Yulun has established a nationwide 24-hour service response mechanism, set up after-sales service centers in major industrial clusters, and is equipped with sufficient spare parts. It promises to provide a solution within 4 hours of a reported fault and on-site repair within 24 hours, minimizing production interruption losses.

On-site Testing and Horizontal Comparison

On-site Trial Run: Mattress manufacturers can request samples from Yulun Machinery for testing. They can observe the equipment's production speed and operating noise on-site, test its stability after several hours of continuous production, and check the yield rate of finished springs. Simultaneously, they can practice adjusting equipment parameters and switching spring specifications to experience the ease of operation.

Comparison with Similar Products in the Industry: Yulun equipment can be compared with similar equipment from well-known brands in the industry, such as production speed, steel wire cost savings, and core functions. Combined with their own budget and needs, they can determine the cost-effectiveness of Yulun equipment. At the same time, they can refer to the reputation of other mattress manufacturers in the same region using Yulun equipment to understand their actual production experience and troubleshooting feedback, reducing procurement risks.