Proposal for Introducing Yulun Machinery's Pocket Spring Mattress Production Line to Enhance Mattress Factory Production Capacity

Proposal for Introducing Yulun Machinery's Pocket Spring Mattress Production Line to Enhance Mattress Factory Production Capacity

This proposal aims to build a highly efficient, energy-saving, and flexible modern mattress production line by introducing Yulun Machinery's high-performance pocket spring equipment

I. Core Equipment Advantages: Yulun High-Compression, High-Speed Automatic Dual-Line Independent Pocket Spring Mattress Production Equipment

This equipment, as the core of the production line, possesses the following significant advantages:

1. Multifunctionality and High Flexibility: One machine can produce both high-compression and conventional springs, and can alternately produce springs with different wire thicknesses, perfectly adapting to the current market demand for four-sided reinforced mattresses.

2. Significant Cost Reduction and Efficiency Improvement: Through optimized design, this equipment can effectively save approximately 20% of the cost of steel wire raw materials, directly increasing product profit margins.

3. Mature and Reliable Technology: The equipment is easy to operate and maintain, ensuring production stability and continuity, reducing reliance on skilled operators.

4. On-site Verification Opportunity: A visit to Yulun Machinery's Foshan factory can be arranged for on-site inspection to witness firsthand the equipment's operation and production effects.

II. Production Line Overall Planning and Layout Recommendations

To maximize efficiency, it is recommended to introduce multiple Yulun machines at once to form a complete mattress production line, and to scientifically zone the factory:

* Raw Material Storage Area: Centrally store raw materials for spring production, such as steel wire and non-woven fabric.

* Spring Production Area: Centrally house multiple pocket spring machines, forming a large-scale spring manufacturing center.

* Mattress Assembly Area: Integrate and assemble the produced pocket springs with fabrics, filling layers, etc.

* Quality Inspection Area: Conduct strict quality control on semi-finished spring products and final mattresses.

* Finished Product Storage Area: Temporarily store finished mattresses awaiting shipment.

Through the above zoning, smooth material flow and efficient and orderly production processes will be ensured.

III. Equipment Installation, Commissioning, and Technical Support

To ensure the smooth commissioning of the mattress production equipment, we will work closely with Yulun Machinery:

1. Professional Installation Guidance: Yulun Machinery will be required to dispatch technical personnel to the site to guide the installation and ensure precise equipment placement.

2. Comprehensive Debugging and Acceptance: Under the guidance of technical personnel, equipment debugging will be completed, and key parameters such as spring production precision and speed will be tested on-site to ensure that all indicators meet our mattress production standards before acceptance is completed.

3. After-Sales Support Negotiation: During procurement negotiations, details of cooperation such as installation and debugging, operation training, and after-sales maintenance will be clarified to ensure long-term worry-free technical support.

IV. Expected Benefits of the Solution

• Reduced Costs: Directly saves approximately 20% on steel wire costs.

• Increased Production Capacity: High-speed dual-line design meets the needs of large-scale production.

• Enhanced Flexibility: Quickly responds to the market and produces diversified, high-quality mattress products.

• Optimized Processes: Scientific layout improves overall production efficiency and management level.