The secret behind a mattress factory doubling its profits: Yulun's bagged spring machine turns out to be the key to breaking the deadlock.

The secret behind a mattress factory doubling its profits: Yulun's bagged spring machine turns out to be the key to breaking the deadlock.

"These days, customers are getting pickier about mattresses. They want independent support that won't disturb neighbors and top - notch quality with zero flaws. But the traditional equipment is so slow and has a high reject rate. During peak seasons, we just can't keep up with the orders!" General Manager Zhang, who has been in the mattress production business for years, was once in a real bind. Actually, in the furniture manufacturing industry, there are quite a few business owners like General Manager Zhang, troubled by production pain points. And the solution might just lie in a high - quality bagged spring machine.

When it comes to bagged spring mattresses, we've gotta talk about the legend of Simmons. In 1925, Simmons invented the first machine for mass - producing independent bagged springs, revolutionizing the mattress industry. Their Beautyrest mattresses became a favorite among royalty and made independent bagged springs synonymous with "high - quality sleep". Nowadays, as consumers' demand for better sleep quality grows, the market for independent bagged spring mattresses is booming. But not all companies can cash in on this trend - the main bottleneck is the production equipment.

A lot of small and medium - sized mattress factories are still using traditional semi - automatic equipment. There's a lot of manual intervention, which leads to big errors in spring coil diameters, making the mattress support uneven. The spring bags aren't sealed tightly, so springs can shift and make annoying noises during use. What's even more of a headache is that in winter in the north, when it gets extremely cold, the cylinders of ordinary equipment easily freeze, shutting down the production line and causing huge losses. These problems may seem small, but they're really eating into the company's profits.

Yulun Machinery's fully automatic bagged spring machine is designed to solve these problems. As a well - established brand in the spring machinery equipment field, Yulun has a sharp understanding of industry needs. They've used technological innovation to break through traditional production bottlenecks and have become the top choice for many mattress companies looking to upgrade.

To address the winter production concerns of northern companies, Yulun's fully automatic double - line bagged spring machine has been specifically optimized. It no longer relies on cylinders, so it can run smoothly even in freezing weather, avoiding production stoppages due to frozen equipment. Thanks to this core advantage, several northern mattress factories have doubled their production capacity during the winter peak season, and their order fulfillment rates are among the best in the industry.

In terms of production efficiency, Yulun's bagged spring machine is really a beast. Traditional semi - automatic equipment has a low daily output per person. But Yulun's fully automatic model automates the whole process from wire feeding, spring forming, bag sealing to cutting and discharging. One machine can produce a large amount per day, significantly reducing labor costs. More importantly, the machine uses a high - precision CNC system. It can control the spring coil diameter error within ±0.1mm, and the bag sealing rate is 100%. The product defect rate drops below 0.5%, much lower than the industry average.

The transformation case of a mattress factory in Shandong is quite convincing. Before, they used traditional equipment. Their production capacity was low, and they often got customer complaints because of product quality issues. The repurchase rate was less than 30%. After introducing Yulun's fully automatic bagged spring machine in 2024, their production capacity tripled. The product defect rate dropped from 5% to 0.3%. With stable quality, the repurchase rate soared to 75%, and the annual profit increased by over 2 million. The person in charge said, "Choosing the right equipment is way more important than blindly expanding. Yulun's machine not only solved our production problems but also helped us stand firm in the market competition."

In today's era where manufacturing is moving towards high - end and intelligent development, upgrading equipment is not an option but a must for survival. Yulun Machinery knows that the value of industrial equipment isn't about the price but whether it can bring real benefits to the company. Besides the core advantages of anti - freezing, high efficiency, and high precision, Yulun also offers customized services. They can provide exclusive solutions according to the company's production capacity requirements and spring specifications, along with a comprehensive after - sales maintenance system, so companies can buy and use the equipment with peace of mind.

From Simmons starting the bagged spring revolution to Yulun empowering the manufacturing industry upgrade with technology, high - quality production equipment has always been the driving force behind a company's development. If you're also struggling with low production efficiency, unstable quality, and winter production stoppages in mattress production, you might as well check out Yulun's bagged spring machine - it could be the key to breaking through your production bottleneck and increasing your profits. After all, in the fierce market competition, choosing the right equipment means getting a head start.