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High compression high speed automatic pocket spring machine

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Model：YL-16601 （single wire）

YL-16602 （double wire）

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China‘s black technology, a revolutionary breakthrough in spring machines！

You can save more than 20% of the steel wire cost while achieving a similar mattress rebound effect for each mattress .

1. This is a spring machine that can produce high compression ratios as well as conventional springs.

2. This machine adopts the latest mechanism and technology, which can provide greater compression of the spring to meet the goal of saving steel wire costs.

3. We can customize the machine to produce high compression springs of 35 cm after pocketing according to clients’ requirements, which will give clients a cost advantage in producing mattresses

High pocket springs can be used in furniture manufacturing, especially in the production of roll-packed sofas and mattresses

沙发弹簧

Save manufacturing material costs: Due to the higher height of pocket springs, the use of filing materials can be reduced,for example, if producing 14 inch high mattresses, 30-32cm high pocket springs can be used to save filling materials (such as sponge, latex….; if producing roll-packed sofas, using 30-35cm high pocket springs for seat cushions, which can save about half of material costs compared to traditional high-density sponges.( High springs cost about RMB 230/m³,high-density sponge costs about RMB 550/m ³)

Save logistics and warehousing costs: Roll-packed sofas, similar to rol-packed mattresses, their volumes are greatly reduced , which can save a lot of space during transportation, thereby reducing logistics costs and making them easy to carry: similarly, due to the reduction involume,the costs of warehousing also decreases.

Cost saving case
	High compression sping in1.7mm wire	Conventonal spring in 2.0mm wire
Weight of each spring (gram)	20	26.5
Weight saved of eath sping (gram)	6.5
Size of spring unit (mm)	1800x2000x180
Spring count	29x32=928 springs	28x31=868 springs
Wire weight of the spring unit	20x928=18560g ≈18.6kg	26.5x868 = 23002g ≈23kg
Wire weight saved of each spring unit	23-18.6=4.4 (kg)
Cost saving of each spring unit (kg)	￥ 5/kgx 4.4kg=￥22 $0.9/kg x4.4kg=$3.96
Cost saving for producing 500 spring units each day	￥22x500=￥11000 $3.96x500= $1980

Our Advantages

spring 弹簧两次处理 1. This machine can produce the highest springs in the industry,the height of the spring after pocketing can reach up to 30cm(even 35 cm)

2. The welding devices of this machine are driven by servo motors instead of cylinders,so even in winter when the temperature is below 0 degrees, it will not affect production due to cylinder icing

3. When producing power edge mattress, the machine has a device that tightens the non-woven, so that the thick wire springs will not be higher than the thin wire springs

4. Under similar resilience effects, the high compression pocket spring mattresses produced can save over 20% of steel wire costs compared to conventional pocket spring mattresses

5. Both high compression springs and conventional springs can be produced

Product name	High compression high speed automatic pocket spring coiling machine
Model	YL-16601	YL-16602
Efficiency	160 springs/min
Coiling Head	Single Wire Servo Coiling Head	Double wire servo coiling head
Working Principle	Servo Control
Spring Shape	Barrel and Cylindrical
Producing High Compression Pocket Springs:	Wire Diameter: Φ1.6-Φ2.0mm
Spring Waist Diameter:	Φ63-Φ73mm
Pocket Spring Height:	140-280mm or 180-350mm
Spring Compression:	≤180mm
Producing Conventional Pocket Springs:	Wire Diameter: Φ1.6-Φ2.3mm
Spring Waist Diameter:	Φ60-Φ75mm
Pocket Spring Height:	140-280mm
Spring Compression:	50mm
Power Consumption	30KW
Voltage	3AC380V
Input Current	80A
Frequency	50/60 Hz
Air Consumption	0.01m³/min
Air Pressure	0.5-0.7Mpa
Fabric Thickness	50-90 g/㎡
Fabric Width	450-880mm
Weight	3800 KG	4500 KG

01-16601

02-16602

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High compression high speed automatic pocket spring machine

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