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High compression high speed automatic pocket spring machine

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Model：YL-16601 （single wire）

YL-16602 （double wire）

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China‘s black technology, a revolutionary breakthrough in spring machines！

You can save more than 20% of the steel wire cost while achieving a similar mattress rebound effect for each mattress .

1. This is a spring machine that can produce high compression ratios as well as conventional springs.

2. This machine adopts the latest mechanism and technology, which can provide greater compression of the spring to meet the goal of saving steel wire costs.

3. We can customize the machine to produce high compression springs of 35 cm after pocketing according to clients’ requirements, which will give clients a cost advantage in producing mattresses

High pocket springs can be used in furniture manufacturing, especially in the production of roll-packed sofas and mattresses

沙发弹簧

Save manufacturing material costs: Due to the higher height of pocket springs, the use of filing materials can be reduced,for example, if producing 14 inch high mattresses, 30-32cm high pocket springs can be used to save filling materials (such as sponge, latex….; if producing roll-packed sofas, using 30-35cm high pocket springs for seat cushions, which can save about half of material costs compared to traditional high-density sponges.( High springs cost about RMB 230/m³,high-density sponge costs about RMB 550/m ³)

Save logistics and warehousing costs: Roll-packed sofas, similar to rol-packed mattresses, their volumes are greatly reduced , which can save a lot of space during transportation, thereby reducing logistics costs and making them easy to carry: similarly, due to the reduction involume,the costs of warehousing also decreases.

Cost saving case
	High compression sping in1.7mm wire	Conventonal spring in 2.0mm wire
Weight of each spring (gram)	20	26.5
Weight saved of eath sping (gram)	6.5
Size of spring unit (mm)	1800x2000x180
Spring count	29x32=928 springs	28x31=868 springs
Wire weight of the spring unit	20x928=18560g ≈18.6kg	26.5x868 = 23002g ≈23kg
Wire weight saved of each spring unit	23-18.6=4.4 (kg)
Cost saving of each spring unit (kg)	￥ 5/kgx 4.4kg=￥22 $0.9/kg x4.4kg=$3.96
Cost saving for producing 500 spring units each day	￥22x500=￥11000 $3.96x500= $1980

Our Advantages

YL-16601

spring 弹簧两次处理

1. Both high compression springs and conventional springs can be produced.
2. Under similar resilience effects,the high compression pocket springmattresses produced can save over 20% of steel wire costs compared toconventional pocket spring mattresses.

3. Both cross-welding and edge-welding are driven by servo motors (rather thancylinders), which saves electricity and does not affect production even in lowtemperatures during winter.

4. With less operation pages and less parameters, it is easy to operate and evenbeginners can quickly get started.

5. The machine has a simple structure and is easy to maintain.6. With fewer wearing parts,the daily operating cost of the machine is relativelylow.

YL-16602

1. Both high compression springs and conventional springs can be produced.
2. Under similar resilience effects, the high compression pocket spring mattressesproduced can save over 20% of steel wire costs compared to conventional pocketspring mattresses.

3. Both cross-welding and edge-welding are driven by servo motors (rather thancylinders), which saves electricity and does not affect production even in lowtemperatures during winter.
4.When producing power edge mattress, the machine has a device that tightensthe non-woven so that the thick wire springs will not be higher than the thinwire springs.

5. With less operation pages and less parameters, it is easy to operate and evenbeginners can quickly get started.
6. Thick and thin steel wire springs can be produced at intervals according to settings,suitable for producing power-edge mattresses.
7. The machine has a simple structure and is easy to maintain.8.With fewer wearing parts,the daily operating cost of the machine is relativelylow.

Product name	High compression high speed automatic pocket spring coiling machine
Model	YL-16601	YL-16602
Efficiency	160 springs/min
Coiling Head	Single Wire Servo Coiling Head	Double wire servo coiling head
Working Principle	Servo Control
Spring Shape	Barrel and Cylindrical
Producing High Compression Pocket Springs:	Wire Diameter: Φ1.7-Φ2.0mm
Spring Waist Diameter:	Φ63-Φ73mm
Pocket Spring Height:	160-280mm or 180-350mm
Spring Compression:	≤180mm
Power Consumption	30KW
Voltage	3AC380V
Input Current	80A
Frequency	50/60 Hz
Air Consumption	0.01m³/min
Air Pressure	0.5-0.7Mpa
Fabric Thickness	50-90 g/㎡
Fabric Width	470-860mm
Weight	3800 KG	4500 KG

01-16601

02-16602

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High compression high speed automatic pocket spring machine

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